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Plasterwala

Geo Polymer Eco Plaster
A Total Plastering Solution

Poljo and Sathya introduces 3000 years old ancient Eco friendly construction Technology “Geo Polymer based’ in India. A joint venture undertaking Poljo Vyapar Kendra Private Limited, Irinjalakuda & Sathya Envirotech LLP, Coimbatore.

Geo Polymer Eco Plaster A Total Plastering Solution

Geo Polymer Technology Last For Many Millenium

Ever wondered how the ancient Mayan, Greco, Roman, Egyptian and Indian towering edifices, 200KM long aqueducts, arch-bridges, dams and huge domes could last for thousands of years with out steel reinforcement & cement. While cement concrete was invented only 120 years ago.

SINGLE PACK

READY TO MIX

EASY TO APPLY

JUST ADD WATER

INTERIOR & EXTERIOR

USE ONLY ON WET SURFACE

ANY SKILLED MASON CAN DO THIS PLASTER

Egyptian Pyramind 4500 Years Old

Then what is the engineering secret of how huge blocks were fixed together in Egyptian pyramids, Great Wall of China, Sigiriya Fort in SriLanka, Kallanai Dam near Trichy in Tamilnadu, Madurai Meenakshitemple, Shree Padmanabha Swamy Temple in Trivadram Kerala, Qutubminar, TajMahal, etc, and how these are built to last for many millennium, almost forever. The great French Scientist Dr.Joseph Devidovits, father of Geo polymer researched on the secrets of longevity and strength of the above structures in the face of cruel natural calamities and vagaries of nature for thousands of years, rediscovering the key to the astounding technology, inspired by formation of molten rock in volcanic lava and re-agglomerated limestone which are fundamentally nature’s gift of Geopolymer materials. These hardened systematically through precipitating action of atmospheric Carbon Dioxide (CO2), forming calcium silicate hydrate compound. He actualy rediscovered this technology and developed a first geopolymer cement in 1978 as” Pyrament cement”. This is absolutely different from the conventional Portland Cement. He also formed the Geo Polymer Institute and sown the seeds for its future development.

Normally Polymers are either Organic or Inorganic chemistry based large molecules. Natural Rubber, Silk, Cellulose in cotton and wood. Hemoglobin in blood, Human and animal skins are some of the naturally occurring Organic polymers. Synthetic rubber, various plastics, synthetic textiles like polyester, nylon and host of other modern materials are Synthetic organic polymers. Wheras naturally occurring Inorganic polymers are various gem stones like Diamond, Emerald, Ruby, Topaz ete. and Rocky formations like Granite, Marble, Slate, Laterite, Quartz ete. Synthetic Inorganic polymers are Silicone Polymers, Artificial diamond, Glass, Gypsum, Lime Mortar, Cement Concrete etc. None of these synthetic polymers match the strength and durability of naturally occurring Inorganic polymers. They also require a huge carbon foot print in their making in the form of energy and toxic gas emissions. These are not Eco friendly processes.

Now the Geo polymers technology has changed this scenario. Now it is possible to produce Geo polymer products that are comparable to natural Inorganic polymers like rock and gem stones, Due to this green technology advantage Geo polymer construction is expected to replace Cement based construction (Both OPC and PPC). Further Geo polymer gives higher durability and long lasting aesthetics that are not possible with cement. 

Some of the projects in which Geo polymers are extensively used are Frankfurt International Airport, Germany In 2013, Brisbane, Australiain 2014, BWWA International Airport run way were builtfully with advanced heavy duty geopolymer concrete. Other recent Indian examples are (1) Mullaperiyardam (1890), (2)Delhi Metro Rail (2012) (3) NTPC Ramagundam Road, Telengana – 2016.

Now the Geo polymers technology has changed this scenario. Now it is possible to produce Geo polymer products that are comparable to natural Inorganic polymers like rock and gem stones, Due to this green technology advantage Geo polymer construction is expected to replace Cement based construction (Both OPC and PPC). Further Geo polymer gives higher durability and long lasting aesthetics that are not possible with cement. 

Some of the projects in which Geo polymers are extensively used are Frankfurt International Airport, Germany In 2013, Brisbane, Australiain 2014, BWWA International Airport run way were builtfully with advanced heavy duty geopolymer concrete. Other recent Indian examples are (1) Mullaperiyardam (1890), (2)Delhi Metro Rail (2012) (3) NTPC Ramagundam Road, Telengana – 2016.

We at Sathya Envirotech LLP, Coimbatore have understood the need and potential for these products in India, Hence pioneered this Geo Polymer technology to suit Indian conditions and developed a range of products based on the locally freely available raw materials and minerals, that are currently finds little use or otherwise being wasted. To bring these products to the actual users, we have formed a Joint Venture with Poljo vyapar Kendra (P)Ltd. Irinjalakuda, kerala. Currently these products are available for public in India and abroad. We have given below the case history of some of the products.

Poljo Plasterwaala is a Eco friendly geo polymer plaster developed without cement, River sand or M sand. Poljo Plaster waala is the geopolymer based, ready-to-use mortar, plastering product, fundamentally inspired by ancient proven technology of green geopolymerization. This is a revolutionary costeffective and eco-friendly alternative to ordinary cement plaster.

Our range of geo polymer based plasterwaala products for various applications.

POLJO PLASTERWAALA — JO-SUN WALL PLAST 916 & 919 GRADES

For all type of wall plastering (Exterior & Interior) to get Excellent Water resistant, Insulation, Slime resistance Excellent Acoustics and fire rating.

POLJO PLASTERWAALA -TERRASSA ROOF PLAST — 999

For Roof top plastering to get Excellent Waterproofing, heat Insulation, Slime resistance, Excellent Acoustics and fire.

POLJO PUTTYWAALA — SS 954

Fine putty for all types of wall finishing works

POLJO TILESWAALA - 602

Water resistant, long lasting Tile adhesive

Poljo Plasterwaala is used to advantage in the following projects.

Using only the industrial recycled materials for fast curing and maximum surface adhesion, evenness and smoothness with less material cost and masonry work.
Chemically bonded to the brick or laterite, clay or any similar surfaces.
Unlike cement or M-sand production with huge energy needs and environmental pollution,geopolymer production is through room temperature chemical reactions of naturally obtainedsubstances and is the greenest construction the re-discovered for next Millennium.
Ordinary Cement (OPC or PPC) Start degrading after 30 years where as Poljo Plasterwaala Start strengthening from day one onwards due to the cross linking of polymer binding extending their network without shrinkage and becoming stronger.
Reduce 70% CO2 emissions compared to conventional cement based construction
No need for water curing the plastered surfaces after wards, thus saving labour cost, water & time.
No need for putty finishing thus also saving in time, material & money.
Can be applied easily on any wet surfaces using conventional masonry tools to the indoor and outdoor.
Only 5-8 mm needed, as against cement plastering of 12-15mm.
Since the colour of Plasterwaala is Off white / Biege colour gives a pleasing aesthetics.
Excellent heat and water resistance gives comfort, durability, good aesthetics.
Excellent heat and water resistance gives comfort, durability, good aesthetics.
Fire rated plaster gives excellent protection during calamities. ( Rated for 600 deg.C )
Good Acoustic property gives peaceful indoors.
Very low levels of porosity ensures resistance to Fungal and Slime growth.Good resistance from sea wind and salty moisture.

We believe serving the nature
is just to godliness.

We promise that our structures are the best possible in technical parameters, load bearing capacity and in design excellence.